Senior Quality · Environment · Sustainability Consultant

In the automotive, railway and renewable energy sectors

Supplier audits, on-site inspection and quality systems.

Over 18 years in manufacturing process quality control. I work as a freelancer in Italy and abroad, directly on the shop floor: from your suppliers to your line, all the way to certification.

Based in Turin, Italy · available to travel in Italy and abroad

Luciano Corso
18+years in quality control
3sectors: automotive, railway, energy
IT · EN · FRworking languages
Since 2024freelance consultant

Services

How I can help your company

For OEMs, suppliers and engineering firms that need an experienced professional on site, for a project or a defined period.

01

Supplier audits and qualification

VDA 6.3 process audits and second-party audits, new supplier assessment, supply chain claim management and on-site follow-up until actions are closed.

02

Resident inspection and witness testing

On-site presence on the customer's behalf: cosmetic appearance, testing and packaging checks, test witnessing with detailed reports, sub-tier supplier visits. Also for international clients with suppliers in Italy.

03

Management systems and certification

IATF 16949, ISO 9001, ISO 14001 and ISO 45001: system setup, internal audits and preparing staff for certification, in Italian or English. Support on environmental and ESG topics.

04

Interim Quality Manager

Covering the quality manager role, or quality and production coordination, for defined periods: customer claims, APQP for new products, laboratory and testing equipment.

Processes and sectors

I know your process

Manufacturing processes I have worked on first-hand, on the shop floor, in listed multinationals and complex supply chains.

Automotive Railway Renewable energy
  • Precision machining of ferrous materials and aluminium alloys
  • Safety components
  • Welding
  • Painting (powder and liquid) and cataphoresis (e-coating)
  • Galvanic treatments
  • Heat treatments
  • Plastic injection moulding
  • SMT and PTH electronics, coating
  • Electrical components and copper conductors
  • Assembly, packaging and logistics

Projects

Three assignments, in short

Serbia · 12 months

Pasubio SpA, Serbian plant

The assignment: ISO 9001 and IATF 16949 consultant, working in English, at the Serbian plant of an Italian group.

What I did: guided staff growth towards certification, internal audits and plant operations management, alongside Serbian and Italian top management, in the journey that brought new international customers such as Porsche, BMW and Jaguar Land Rover.

Europe · 12 months

Emer SpA (Westport Fuel Systems)

The assignment: Senior Supplier Quality Engineer for the European supply chain.

What I did: supplier audits across Europe, in English, and assessment of potential new suppliers, working with the Purchasing and R&D departments.

Tuscany · US client · 2024

PPPL – UGT, US client

The assignment: resident quality inspector at an Italian manufacturer of copper conductors.

What I did: oversight of manufacturing operations, witnessing of testing, appearance and packaging with reports to the client, sub-tier supplier visits and follow-up.

Career

From the production line to consulting

Dec 2024 — present

Formel D · Orbassano (TO)

Freelance Senior Quality Consultant: oversight of plants and manufacturing operations across the supply chain, from planning to logistics, testing and packaging.

Mar 2024 — Oct 2024

PPPL – UGT (USA) · Tuscany

Freelance Senior QC Mechanical Inspector, resident inspector.

Nov 2022 — Feb 2024

Dragant Srl, CORAL Group · Volpiano (TO)

Quality and production coordinator: product and process control (welding), testing, assembly and packaging.

Mar 2021 — Mar 2022

Effegi Elettronica · Vigone (TO)

Quality and Environment Manager: SMT-PTH and coating, internal audits, customer and supplier claims, APQP for new products.

Nov 2019 — May 2020

Mafalda Industries · Bricherasio (TO)

Quality Manager for automotive and railway customers: internal audits, supplier qualification, laboratory.

Nov 2017 — Nov 2019

Coveract Consulting · Nichelino (TO)

Senior Supplier Quality Engineer Europe and ISO 9001 / IATF 16949 consultant (Emer and Pasubio projects).

Nov 2011 — Nov 2017

KKK SpA · Brandizzo (TO)

Quality Manager with 3 reports: quality system, internal and supplier audits, claims, laboratory and testing.

1996 — 2006

Endurance SpA · Lombardore (TO)

Quality and Environment Manager with 7 reports: quality and environmental system, industrialization (APQP), laboratory.

1992 — 1996

Ellena SpA · Brandizzo (TO)

Technical office clerk: technical drawings, IT, logistics, support to purchasing and the workshop.

Full profile on LinkedIn →

Expertise

Standards, tools and methods

Standards

IATF 16949ISO 9001 ISO 14001ISO 45001 VDA 6.3VDA 6.5VDA 2 IRIS ISO 22163ISO 17025 ISO 27001ISO/SAE 21434IPC-A-610

Core Tools and problem solving

APQPPPAPPFMEA MSASPCLPA 8D5 WhyIshikawa Risk-based thinking

Lean and inspection

Lean Production5SKaizen PDCAKPI Visual and cosmetic inspection NDT · ISO 9712 level 1 Technical cleanliness and contamination Measurement tools CAD 2D/3D
QualificationInternal and second-party auditor: ISO 9001, ISO 14001, IATF 16949, ISO 45001
Education and skillsMaster in Industrial Management & Digital Transformation (in progress)
Auditing Lean management Requirements analysis Business process improvement Testing and calibration Witness and expediting Clear communication Pragmatic approach Candor and courtesy in raising difficult issues

How I work

Clear terms from the start

Freelance

Registered Italian freelancer (VAT), daily rate or per project, with goals and timing agreed in writing.

Direct or through firms

Direct assignments with the company or through engineering and consulting firms.

On site

Based in Turin, available for travel and resident assignments in Italy and abroad.

Three languages

Italian native, fluent English (C1), independent French (B1).

Contact

Let's talk about your project

Write to me by email, on LinkedIn or with the form below: tell me the type of activity, the location and the timing.

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